SOFC Fuel Processors

PCI has developed a fuel processor under multiple Army and NSF programs that can operate on JP-8 and diesel logistics fuels. Current work with Diesel/JP-8 reformers has shown that auto thermal reforming (ATR) is the best choice of technology to maintain a balance among size, weight, performance, durability and logistics. See diagram at right for a process diagram.

As shown in the diagram, the flow through the ATR is indicated by arrows. Water, fuel and air are fed to the fuel processor. The ATR is started with fuel and air in CPOX mode and operated until steam is available. It is then transitioned to ATR mode.  After reforming, the fuel is further processed by passing through a sulfur trap.  The reformate exiting the fuel processor has less than 1 ppm sulfur.
 



Figure 1: Process diagram of the auto thermal reforming system.

 

Additional components such as pumps and controller are separately packaged and are controlled. The result is a manageable, portable and compact package. A photo of the fuel reformer (next to a 2 liter bottle as a size indicator) hardware is shown in Figure 2. 

The fuel reformer has many desirable attributes as summarized in the table below:

 

 

Figure 2: Photo of the prototype

Characteristic

PCI Reformer Status

System Net Rated Power (kWe)

2-5

Energy Efficiency (LHV basis)

75% (fuel quality dependent)

Power Density (We/L)

>600

Specific Power (We/kg)

>600

Start-up (Cold Start)

£10 min

Transient Response

£1 min

Thermal Cycles

1000°C/min; 500 cycles

Lifetime (w/o replacement)

1000 hours demonstrated; projected to
be >2000 hrs

Maximum H2S in product stream

<1 ppm (from 100 ppm S in fuel)

Turn Down Ratio

3:1

Acoustic Signature (dBA @ 1m)

<50

Click on the link below to learn more about our SOFC developments.

Performance of a diesel, JP-8 reformer - Army Science Conference, 2006.

"Performance of a Diesel, JP-8 Reformer," Journal of Power Sources Vol. 152 (2005),
p. 75-86.

Contact PCI to discuss how our SOFC solutions may be applied to your system.
 

Back to Products Page

 © Precision Combustion, Inc. Copyright 2001-2007