PEM Fuel Processors
PCI is developing integrated fuel processors for liquid fuels for application in PEM and HT PEM fuel cell systems. Building upon its ultra-compact fuel reforming and fuel reforming catalytic reactor technologies, PCI is optimizing its fuel reforming and fuel processing technologies for the size, weight and performance needed to enable liquid-fueled PEM fuel cell systems under multiple Army and Navy programs.
PCI's Microlith®; Compact Logistics Fuel ProcessorTM System for PEMs consists of an integrated fuel/air/steam injector, autothermal reformer (ATR), heat exchanger, sulfur trap and water gas shift reactor. The system is designed to take in medium sulfur fuel (<400 ppm sulfur) and provide reformate with <1 ppm sulfur for use in a high Temperature PEM or with additional CO cleanup for use in a low temperature PEM fuel cell.
BOP components such as pumps and controller are separately packaged. This results in a portable and compact package. A photo of a 10 kWe fuel processor including water gas shift reactor is shown.
Attributes
Characteristic |
PCI Fuel Processor Status |
System Net Rated Power (kWe) |
5 |
Energy Efficiency (LHV H2 basis) |
>73% (fuel quality and S/C ratio dependent) |
Ultra-Compact |
>0.4 kWe/l |
Rapid Start-up |
<10 minutes |
Fast Transient Response |
<5 sec |
Fuel Flexible |
Diesel, JP-8 and other low sulfur logistics fuels |
Maximum Sulfur in product stream |
<1 ppm (from 400 ppm S in fuel) |
| Turn Down Ratio | 5:1 |
Microlith® is a registered trademark of Precision Combustion, Inc.
10 kWe JP-8 Fuel processor for PEM applications
(ATR + Injector + Igniter + Steam generator + Sulfur Trap + WGSR).






