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PCI Oxyfuel Downhole Steam Generator Selected for SBIR Phase I Exploring Use for Production of Methane from Hydrates

NORTH HAVEN, CT (April 27, 2010) -- Precision Combustion, Inc. (PCI) announced today that its new downhole oxyfuel steam/CO2 generator for methane gas production from hydrates has been selected for a Department of Energy SBIR (Small Business Innovation Research) Phase I award.

Methane hydrate is a vast but latent natural gas resource existing in subsurface sediments at high pressure and extremely low temperatures in the arctic permafrost and beneath the ocean floor.  Methane hydrates are natural gas captured in an ice crystal matrix. While potential reserves are not yet well quantified, they comprise by far the largest source of natural gas on Earth.  Hydrates are difficult to exploit due to their location in icy subsurface formations. Various production approaches are being explored, but to date only offer recovery of a small fraction of the gas in a reservoir.

PCI’s novel technology offers the prospect to provide a high production rate of methane while also sequestering the CO2 in the process.  PCI's technology burns fuel at the hydrate formation, directly heating the hydrate to melt it and release the natural gas.  

In Phase I, PCI will do system analysis and design, and demonstrate the stability and robustness of a subscale prototype of the steam/CO2 generator for in-situ heat generation. The proposed technology is a spin-off from PCI’s combustion technology designed for operation with syngas, providing a high heat rate at high pressure with reliability and long service intervals. PCI believes the technology has the potential to provide a viable energy efficient tool for natural gas production from hydrate.  A spinoff application would be for heavy oil production, replacing surface steam generation for increased oil production and substantially reduced energy cost.  A second spinoff would be for avoiding hydrate formation in gas production and transport operations.   

Dr. Shahrokh Etemad, Project Principal Investigator commented,

"Achieving high combustion intensity in a very small volume at downhole conditions involves robustly and controllably achieving a high heat rate at very high pressure while overcoming many challenges. This technology with further investment and associated work has the potential to be a viable production tool to recover the significant potential opportunity. Reserves as large as a 600 foot thick well would contain gas worth over 4.8 trillion dollars. The potentially huge amounts of methane recovered from hydrates could contribute a major new source in support of American energy independence."


Precision Combustion, Inc. (www.precision-combustion.com) is a clean energy technology company developing and manufacturing catalytic devices and systems for energy sector applications. To learn more, visit www.precision-combustion.com.

The U.S. Small Business Innovation Research (SBIR) program seeks to stimulate technological innovation through competitive solicitations targeted to solve government agency objectives. Approximately one in eight Phase I proposals are funded for proof-of-concept R&D, with 40%-45% of those advancing to a Phase II for sustained development. Winners keep the rights to technology developed and are encouraged to commercialize the technology.

For more information, contact: Tony Anderson
Manager, Marketing and Business Development
Phone: 203-287-3700 ext 290 aanderson@precision-combustion.com



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PCI receives 2010 Army SBIR Achievement Award for Stirling Engine Burner Project


NORTH HAVEN, CT (May 2010) -- Precision Combustion, Inc. (PCI) announced today that it has been awarded the 2010 Army Small Business Innovation Research Achievement Award for its performance under an SBIR Phase II project developing compact JP8 burners for military Stirling engines.  This highly competitive Award recognizes outstanding achievement in the Phase II efforts of small businesses that have exemplified the SBIR goals of bringing innovative technologies and products to the marketplace. Award winners are selected based upon four criteria: originality and innovation of research, relevance of the research to the Army mission, immediate commercialization potential of the research, and overall quality performance of the project.  Each award is presented to the SBIR company and also to the Army’s sponsoring organization's Technical Director, SBIR Coordinator, and contract Technical Monitor. 
PCI’s winning project was one of eleven selected by the Army, out of 471 eligible Phase II projects. The ceremony will be hosted on May 24 at the Pentagon Conference Center by the Honorable Dr. Thomas Killion, Deputy Assistant Secretary of the Army for Research and Technology
Electricity runs the advanced technical systems and processes that support Army tactical operations.  Readily available electric power on the mobile battlefield is essential to mission performance, as is the need for lightweight quiet power generating systems in the 100 We to 2 kWe range that are efficient across wide turndown ranges and can be fueled by available logistics fuels.  Using logistics fuels such as sulfur-containing JP-8 is especially challenging.

Precision Combustion, supported by the U.S. Army Communications-Electronics Research, Development and Engineering Center, developed a novel, compact, high efficiency catalytic JP-8 burner with balance of plant components and controls for a 160 We Stirling engine-based power generator.  The system was hybridized with a BB 2590 rechargeable battery, and also acted as a battery charger.  Working with a system integrator, efficient JP-8 to electricity conversion was demonstrated with a dry system weight of 12.5 kg and silent watch capability.  The burner design is modular, adaptable to other fuels, and readily scalable to a range of higher kWe generator applications.  This is a remarkable improvement over conventional approaches and broadens the potential use of Stirling and other small generator systems. 


The technology offers broad applicability across the Department of Defense, including robotics and portable gensets. Commercial applications include small portable fuel flexible generators.


The Army is the only federal agency to host an awards program recognizing top small businesses that represent the best in research and development (R&D). The Army SBIR Achievement Awards Program is sponsored by the DASA(R&T) and is executed by the Army SBIR Program Management Office (PMO).


PCI President Kevin Burns commented,

"We are honored to receive this recognition, and I’m proud of our team for the win. The award highlights the excellent work done by our engineers, as well as the opportunity the technology provides the Army and other organizations for Watt-scale and kilowatt-scale silent and efficient Stirling generators operating on available military logistics fuel.  Improved lightweight power sources at the kilowatt and lower scale will increase our warfighters’ capabilities and safety, and also offer commercial spin-off opportunities."

"We’re grateful to the Army SBIR program for giving us this chance to perform, and we want to especially thank the Army R&D personnel who took a chance on this novel technology and who worked so well with us during the program. We’re already involved in substantial follow-on work with the Army and now also with the Navy. The technology is adaptable for a range of applications, and is a good example of Army SBIR success and of inter-service cooperation for technology development within the military."

This is the second occasion PCI has received an Army SBIR Achievement Award.  The first award came in 2008 for a different SBIR Phase II project, developing a JP8-fueled reformer for fuel cells for the Army Tank Automotive Research, Development and Engineering Center.  The reformer is now in advanced applications development for military and commercial fuel cell systems.  The Army made ten 2008 Achievement awards, out of a pool of 755 eligible Phase II projects.

Precision Combustion, Inc. (www.precision-combustion.com) is a clean energy technology company developing and manufacturing catalytic devices and systems for energy sector applications. To learn more, visit www.precision-combustion.com.

The U.S. Small Business Innovation Research (SBIR) program seeks to stimulate technological innovation through competitive solicitations targeted to solve government agency objectives. Approximately one in eight Phase I proposals are funded for proof-of-concept R&D, with 40%-45% of those advancing to a Phase II for sustained development. Winners keep the rights to technology developed and are encouraged to commercialize the technology.

For more information, contact: Tony Anderson
Manager, Marketing and Business Development
Phone: 203-287-3700 ext 290 aanderson@precision-combustion.com